Revolutionizing Sustainable Polyurethanes with 100% Plant-Based Innovation
SAN DIEGO, August 4, 2025 – Algenesis Labs, a frontrunner in sustainable materials science, has officially launched its Bio-Iso™ pilot plant, marking a pivotal breakthrough in polyurethane innovation. Bio-Iso™ is the world’s first 100% biogenic carbon, phosgene-free isocyanate—a game-changing material derived entirely from renewable plant sources rather than fossil fuels.
For the first time, manufacturers can access a plant-based isocyanate that completely eliminates the use of petroleum and highly toxic phosgene gas, making polyurethane production cleaner, safer, and more environmentally responsible.
“This isn’t just a green alternative—it’s a complete paradigm shift,” said Dr. Stephen Mayfield, CEO of Algenesis Labs. “Together with our Soleic® polyol, Bio-Iso™ enables a 100% biobased TPU, verified through ASTM D6866-24 testing. It’s truly circular, high-performance, and ready for industrial use.”
A New Era for Plant-Based Polyurethanes
Bio-Iso™ is manufactured using green chemistry methods that replace hazardous substances with safer, renewable inputs. Derived from plant-based dicarboxylic acids, this eco-friendly isocyanate offers performance on par with petroleum-based alternatives—without the environmental toll.
The Bio-Iso™ technology is modular and scalable, providing manufacturers a viable route to meet both performance needs and sustainability goals.
Highlights of Bio-Iso™ Technology
-
100% Plant-Based Carbon – Derived entirely from renewable agricultural feedstocks
-
Phosgene-Free Process – Eliminates reliance on hazardous chemical inputs
-
Low Carbon Footprint – Reduces greenhouse gas emissions significantly
-
Industrial-Grade Performance – Matches traditional isocyanates in durability and flexibility
-
Designed for Circularity – Enables the production of biodegradable TPU that avoids microplastic pollution
Partnership Opportunities Available
Algenesis is now seeking strategic partners to scale Bio-Iso™ production globally. Early collaborators will benefit from priority material access, long-term supply agreements, and shared leadership in the next generation of sustainable plastics.
A full technical data pack is available, including material properties and testing results for Soleic® TPU made with Bio-Iso™—the only truly biobased, phosgene-free polyurethane solution available at scale.
0 comments